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Reinforcement Steel - Fibres

Extensive research & development to overcome the cracking tendency of concrete led to introduction of steel fiber reinforcement as a viable solution to the problem by making the concrete tougher and more ductile. Comprehensive field trials over three decades have proved that addition of steel fibers to conventional plain or reinforced and pre-stressed concrete members at the time of mixing/production imparts strength, performance and durability of concrete. The weak matrix, when reinforced with steel fibers uniformly distributed throughout its entire mass, renders the matrix to behave as composite material with properties significantly different from conventional concrete. The randomly oriented steel fibers assist in controlling the propagation of micro cracks present in the matrix, first by improving the overall cracking resistance of the matrix and later by bridging across even smaller cracks formed after the application of load on to the member, there by preventing their widening into major cracks.

While steel fibers improve compressive strength of concrete by about 20 to 50 %, significant improvement is achieved in several other properties of the concrete as listed below.


 

Property

Improvement over non-fiber reinforced concrete.

Cracking and flexural tensile strength

 100 to 120 %

Shear Strength

 50 to 100 %

Bearing Strength & Spalling Resistance

50 to 100 %

Resistance to Impact

100 to 500 %

Resistance to Abrasion

Several times

Resistance to Fire

Appreciable

Ductility

Many times

Confinement of concrete

Many times

Fatigue Resistance

 Significant improvement

Some Application Areas

Overlays 
Steel fibers can be used in building roads, airfields, runways, container movement & storage yards, industrial floors, hard standing & bridge decks

Precast concrete products 
Manhole covers & frames as per IS 12592:2002, pipes, break water units, building floor, & walling components, acoustic barriers, kerbs, impact barriers, blast resistant panels, vaults

Hydraulic and marine structures 
Building dams, spillways, aprons, boats, barges, sea protection works

Defense & Military Structures 
Aircraft hangers, missile & weapon storage structures, blast resistant structures, ammunition products & storage depots, underground structures

Shortcreting Applications 
Tunnel linings, domes, mine linings, slope stabilization, repair & restoration distressed concrete structures as per IS 15026:2002

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